PIPING, FITTING AND PUMP-PROBLEM IDENTIFICATION AND SOLUTIONS FOR INDUSTRY
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INTRODUCTION FOR PIPING, VALVES, FITTINGS AND PUMP- PROBLEM IDENTIFICATION AND PROBLEM SOLVING
It can rightly be claimed that no machine and very few tools have had as long a history in the service of man as the pump, or have filled as broad a need in his life. Every process which underlies our modern civilization involves
the transfer of liquids from one level of pressure or static energy to another. Pumps have played an essential role in our life ever since the dawn of civilization. Worldwide developments in pump theory, design and applications have continued to emerge, and
these have begun to effect the outlook of pump engineers and users. Pumps have continued to grow in size, speed and energy level, revealing new problems that are being addressed by innovative materials, mechanical and hydraulic design approaches. Environmental
pressures have increased, and these can and are being responded to by the creative attention of pump engineers and users. After all, the engineer is trained to solve problems, employing techniques that reflect knowledge of physical phenomena in the world around
us.
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid. Industrial process piping
(and accompanying in-line components) can be manufactured from wood, glass, steel, aluminium, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature
of the transmitted fluid, and usually are included in the field of piping design.
Pressure tests are performed to ensure the safety, reliability, and leak tightness of pressure systems. A pressure test is required for a new pressure system before use or an existing pressure system after repair or alteration.
There are two methods for pressure tests: hydrostatic and pneumatic.
COURSE OBJECTIVE
On successful completion of this course, the participant should be able to:-
- Understand the benefits and implications of pump engineering problem solving programme, and relate the concepts to the overall business mission and objectives.
- Think about his/her organization as a collection of processes, with inputs that determine the output.
- Recognize the engineering problem solving model used to improve processes.
- Recognize the organizational factors that are necessary groundwork for a successful engineering problem solving program.
- Integrate the engineering problem solving program effort with other process improvement initiatives.
- Learn the various types of pumps, valves etc, their functions and terminologies used;
- Understand the design methodologies;
- Understand the various maintenance methods; and
- Understand their application in various industries.
Outline
COURSE CONTENT
DAY 1
Introduction
- Introduction
- Definition of head and related calculations
- Definition of capacity and related calculations, flow velocity
- Piping design:- Parts 1, 2, 3 and 4
Power, Efficiency and Electrical Requirements
- Power requirements
- Motor selection
- Power consumption and energy savings
- Types of motors
- Torque and power factor
Variable Speed Systems
- Reasons for using variable speed systems
- Energy savings under constant and fluctuating flow demand.
Pump Installation, Alignment and Field Testing Methods
- Rim and face alignment using the dial indicator and laser methods
- Alignment procedures and equipment set-up
- Determination of total head from gauge readings
- Flow measurements using volumetric methods
- Venturimeter, orifices pitot tube and weirs.
Pump Operations And Maintenance
- Pump performance and temperature monitoring
- Lubricant analysis
- Air entertainment
- Impeller Clearance
- Installation
- Cleanliness
- Replacement and Inspection of Bearings
DAY 2
Pipe Fittings
- Pressure ratings,
- Schedule number,
- Sizing
- Finishes
- Applications of codes,
- Regulations
- Manufacturer’s specifications
- Identify types
- Symbols
- Fabricate, install and service fittings.
- Identify markings
Valve Functions And Basic Parts
- Valve Body
- Valve Bonnet
- Valve Trim
- Valve Actuator
- Valve Packing
Types Of Valves
- Gate Valves
- Gate Valve Disk Design
- Gate Valve Stem Design
- Gate Valve Seat Design
- Globe Valves
- Globe Valve Body Designs
- Globe Valve Disks
- Globe Valve Disk and Stem Connections
- Globe Valve Seats
- Globe Valve Direction of Flow
- Ball Valves
- Ball Valve Stem Design
- Ball Valve Bonnet Design
Water Piping Systems
- Estimating water demand
- Why Plumbing Codes?
- Estimating Potable Water Demand
- What is a Fixture Units Count?
- Hunter’s Method of Estimating Loads in Plumbing Systems
- Fixture Unit – Flow Relationship
- Residential Demand Estimating Procedure
- Procedures for Estimating Non-Residential Demands
- Water distribution system
- Pressures
- Flow Pressure vs Static Pressure
- Pressure vs Flow
Fundamentals Of Pipe Sizing
- Probability Flow Rates and Pipe Sizing
- Pipe Materials
- Sizing Auxiliaries
End of Program
Q&A Session
Special Offer
Register 3 Participants From Your Organization And Get The 4th Participant For Free!
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
Schedules
Apr 24, 2024 - Apr 25, 2024
ENDED
| Wed, Thu | 09:00 AM — 05:00 PM |
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OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.
Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.
